A manufacturing client was losing significant revenue to defective products. Rottawhite built and deployed a computer vision system that transformed their quality control process.
Elisrun, a mid-size precision manufacturer, was experiencing a 15% defect rateon their production line. Manual quality inspection was inconsistent, slow, and couldn't keep up with production volume. Defective products were reaching customers, leading to returns, lost contracts, and reputational damage.
Related: how Thinklusive eliminated 60% of manual work · our AI work for manufacturing operations
They needed a system that could inspect every unit in real-time, flag defects instantly, and provide data to prevent recurring issues.
Rottawhite designed and deployed a computer vision quality inspection system that analyzes every product on the line using high-resolution cameras and custom-trained ML models. The system:
On-site audit, camera placement planning, initial dataset collection
Custom model training, integration with production line cameras
Real-time inference pipeline, MES integration, dashboard build
Model fine-tuning, team training, documentation, handoff
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